Welcome to SonicTech.

{"1":{"title":"Ultrasonic welders","subtitle":"Plastics and nonwovens welding","content":"Easy to operate and programme, with high welding precision \u2014 for cutting and welding both simple and more complex parts. Energy-saving, efficient and precise machines, with repeatable welding results, requiring no consumables or heavy servicing.\n\nModels on offer: SUPER Thorn + mini safety enclosure, Basic, Thorn+ DIGITAL (digital parameter control), SUPER Thorn (full control of all process parameters) and Specialised Machinery \u2014 built to the customer's specific production process.","image":"","link":"https:\/\/sonictech.pl\/en\/products\/ultrasonic-welders"},"2":{"title":"Sonotrodes","subtitle":"Working tools transmitting vibration","content":"A sonotrode is one of the most important elements of an ultrasonic welding machine \u2014 the working tool that transmits vibration into the welded part. SONICTECH's titanium sonotrodes with properly designed tip surfaces are top-class components, engineered using FEA (Finite Element Analysis) and lab-tested for the specific welding process.\n\nEach sonotrode is designed for a specific frequency and vibration amplitude. Typical welding frequencies: 20, 30, 35, 40 kHz \u2014 lower for larger parts, higher for smaller ones. The key parameter is amplitude and its even distribution across the tip surface \u2014 a poorly designed sonotrode gives uneven welds or can be damaged, even on the best machine.\n\nAmorphous materials (ABS, PC, PMMA) weld easily at low melting temperatures. Semi-crystalline materials (PP, PA, PE, POM) need higher amplitude and generator power.","image":"https:\/\/sonictech.pl\/pliki\/zdjecia\/sonotrody\/sonotrody-tn\u0105ce.jpg","link":"https:\/\/sonictech.pl\/en\/products\/sonotrodes"},"3":{"title":"Power generators","subtitle":"Powering and controlling the welding process","content":"Efficient power supply for the ultrasonic process. The STG1 generator is a low-power digital unit with process settings, in an exceptionally compact enclosure that allows mounting directly at the workstation.","image":"https:\/\/sonictech.pl\/pliki\/zdjecia\/generatory\/stg1-mountedpilot.jpg","link":"https:\/\/sonictech.pl\/en\/products\/ultrasonic-generators"},"4":{"title":"Anvils \/ nests","subtitle":"Part-holding tooling","content":"Stable fixing of the welded part \u2014 an essential part of the whole system, ensuring process repeatability. Two variants: resin anvils (for gentler applications) and steel\/aluminium anvils (higher durability, cutting and welding applications).","image":"","link":"https:\/\/sonictech.pl\/en\/products\/anvils-slots"},"5":{"title":"Boosters","subtitle":"Amplifying or reducing vibration amplitude","content":"A booster is the element connecting the converter and the sonotrode, modifying vibration amplitude. Available variants: coupler (no amplitude change \u2014 when no amplification is needed), and boosters amplifying at ratios of 1:1.5, 1:2, 1:2.5 and 1:3 \u2014 the higher the ratio, the greater the amplitude delivered to the sonotrode.","image":"","link":"https:\/\/sonictech.pl\/en\/products\/boosters"},"6":{"title":"Converters","subtitle":"Converting electrical energy into mechanical vibration","content":"The converter turns electrical energy from the generator into mechanical vibration \u2014 a physical phenomenon controlled through precision titanium construction. Available as a standard version and as the RIGID Converter with a QUICK CHANGE system, reducing machine changeover time.","image":"","link":"https:\/\/sonictech.pl\/en\/products\/converters"},"7":{"title":"Manual welders","subtitle":"Portable tools for spot welding","content":"A manual ultrasonic welder (SMW push gun) designed for short runs, small batches and prototyping. Lightweight and easy to operate, used for spot welding, riveting, insert embedding and embossing of larger elements. Guns are custom-designed per application, with a sonotrode matched to the customer's process.\n\nWork frequency: 35 kHz. Available power: 500, 1000 W. Amplitude adjustment: 50-100%. Welding modes: time, energy, power, continuous. Weight: 0.7 kg.","image":"https:\/\/sonictech.pl\/pliki\/zdjecia\/pistolety\/manual-ultrasonic-welder-01.jpg","link":"https:\/\/sonictech.pl\/en\/products\/manual-welders"},"8":{"title":"Soundproofed enclosures","subtitle":"Reducing production process noise","content":"Every SONICTECH installation can be fitted with a soundproofed enclosure \u2014 for operator safety and comfort, reducing the noise of the ultrasonic welding process in the production environment.","image":"","link":"https:\/\/sonictech.pl\/en\/products\/acoustic-isolation-cabin"},"9":{"title":"Control units","subtitle":"Controlling and monitoring process parameters","content":"An external control panel allowing parameterisation of ultrasonic generators \u2014 both those with their own interface and BASIC versions without a display. Provides access to all necessary settings, connected via an RJ45 connector.","image":"","link":"https:\/\/sonictech.pl\/en\/products\/control-units"},"10":{"title":"Ultrasonic cutting tools","subtitle":"Precision ultrasonic cutting","content":"Vibrations with a frequency of 20 to 40 kHz allow for a precise and clean cutting process. Most often used in the food and automotive industries, but also for precision cutting of composites, guaranteeing near-lossless separation of cut planes.\n\nThe range includes: cutting sonotrodes (product no longer sticks to the blade), cutting discs (10-30 micron vibration amplitude), cutting blades for modern composites, and clamping\/holding tools for machining.","image":"","link":"https:\/\/sonictech.pl\/en\/products\/ultrasonic-cutting"},"11":{"title":"Actuators","subtitle":"Complete system for your own production line","content":"An ultrasonic actuator is a stationary unit containing the generator and the full vibrating system together with its drive and control, designed to be mounted on your own support structure. It allows relatively simple integration into a production line or the construction of a specialised welder in-house \u2014 often used for simultaneous multi-point welding of large plastic components (automotive, appliances, packaging).\n\nSonotrode designed for the specific machine and application. Titanium converter and booster. Electronic pressure control via proportional valves and weld-path control via position encoder.\n\nWork frequencies: 20, 30, 35, 40, 60 kHz. Power: 500, 1000, 2000-5000 W. Amplitude adjustment: 50-100%. Welding modes: time, energy, power, ABS, DRM.","image":"https:\/\/sonictech.pl\/pliki\/zdjecia\/generatory\/stg1-mountedpilot.jpg","link":"https:\/\/sonictech.pl\/en\/products\/actuators"}}